How we engage?

• Meet with and understand customer requirements, pain points and the spirit of the product (1-3 engagements).
• Move to initial 3D digital design and concept, present, suggest and refine (no longer than 2 weeks).
• 3D Print sample of concept, prepare and present (1-2 Weeks)
• Customer sign-off and execute the mould block manufacturing (6-8 Weeks)
• Moulds installed, TOC assembly implemented and product ready for Manufacture (1-2 Weeks)

Current Product Range

Products in Development

Manufacturing Capacities

• Our Current Capacities allow for 30,000 finished products per month.
• This equates to 200,000 Individual pieces per month.
• Factory Upgrades scheduled for Q3 2024 will double our output.
• Seal Plant upgrades scheduled Q4 2024.
• Secondary Plant Scheduled Mid 2025 – This will double our capacity.

Manufacturing Process

• Material Selection: The process begins by selecting the appropriate raw material, usually in the form of pellets or granules. Common materials include various types of plastics, such as polyethylene, polystyrene, or polypropylene.
• Melting: The selected material is fed into a heated barrel of an injection molding machine. Inside the barrel, the pellets are gradually heated to their melting point, forming a viscous molten liquid.
• Injection: Once the material is molten and homogenized, it’s injected into a mould cavity under high pressure. The mould is typically made of two halves, and the molten material fills the cavity to take the shape of the desired product.
• Cooling: After the mould cavity is filled, the molten material is allowed to cool and solidify within the mould. Cooling can be accelerated using cooling channels or other methods to maintain efficiency in production.
• Ejection: Once the material has solidified, the mould opens, and the newly formed part is ejected from the mould cavity. This step can involve automatic ejection mechanisms or manual removal, depending on the complexity of the part.
• Finishing: Post-processing steps might be necessary, such as trimming excess material, adding surface finishes, or performing additional treatments to achieve the desired final product.

Not All Plastics are Bad